KA-MA Finishing
(15 Products)
Ka-Ma is a supplier of Innovative and technologically smart solutions for automatic wood spraying, spray painting, and drying. Karabudak Makine aims to supply the best service for its customers with for spray painting, finishing and drying machines by improving itself consistenly since its foundation. With this innovative and flexible engineering structure Ka-Ma can provide standard or special painting solutions to its clients. Efficient & experience staff ensures Karabudak Makine is known as a reliable solution partner offering great value and quality.
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- 8 Pcs Airjet Blower with Double Nozlles.
- Anti static brush cleaner for top surface cleaning. Height can be adjusted with the joystick according to the thickness of the workpiece.
- Oscillatory Blowing Bar for cleaning lower surface of the products.
Lead Time: 60 Days£ Enquire -
- Weight: 750 kg
- Dimensions: L: 2530 mm W: 928 mm H: 1800 mm
- Electricity Consumption: 5 kW/h
Lead Time: 60 Days£35,000.00£42,000.00 -
- Total Pressurized Air Requirement: 7 Bars, 60NL(without guns) 1100 lt/min (with guns). Aspiration Fan Debit: 12000 m3/h
- Max. Product Length: Unlimited
- Max. Product Width: 1300 mm
Lead Time: 60 Days£ Enquire -
- Max. Product Length: Unlimited
- Max. Product Width: 1300 mm
- Max. Product Thickness: 100 mm
Lead Time: 60 Days£ Enquire -
- Max. Product Length: Unlimited
- Max. Product Width: 1300 mm
- Max. Product Thickness: 100 mm
Lead Time: 60 Days£ Enquire -
KR BM KBOTIC SMART CARTESIAN SPRAYING ROBOT Kbotic which is developed for painting 3D and panel shaped products is a new generation multi-axis painting robot that allows the edges and surface profiles of products to be painted with the same quality as their flat surfaces. Up to 2 cartesian robot arms and 10 spraying guns can be coupled to Kbotic, which can be configured according to any need through its flexible design. Kbotic, which detects the products with Image Processing Technology (kavision), monitors the painted products at the exit with a smart quality control system (SQC) and offers the ideal finishing quality to the user. Kbotic perfects the finishing quality by optimizing the painting parameters with its artificial intelligence technology. PRODUCT SCANNING SYSTEM (SMART CARTESIAN SPRAYING ROBOT) PRODUCT SCANING SYSTEM (Kavision) The patented Kavision unit which detects the products in 3D at the machine enterance is provided as standart. Kavision system detects the width, height and depth measurements of the products at the machine enterance in millimeters and automatically prepares the work order for painting in real time without the need for any CAM data. Thanks to this feature, it reduces operator errors to 0%.Surface painting uniformity of the painted product determined numerically. This data is used to create and additional painting route. ROBOTIC ARM A 4-axis cartesian arm and 2 airmix guns on the arm are provided as standart. In this way, it allows applying both paint and glue with the same machine. Optionally thanks to its wide arm box, it offers rapid change of 3 colors with 2k mix unit. With 4-axis and 5-axis options, gun sets can be quickly changed with an easy lock for painting motive 3D and similar surfaces. CONTROL SYSTEM All control and image processing of the machine is provided via 15"multitech IPS. Kavision and SQC softwares are controlled via this IPS. Images of painted and to-be-painted parts, quality results, daily production data, fault records are stored for up to 50.000 images. It allows remote management and remote control of data. All production data can be tracked online by optional IOT system and it can send daily production reports. PAINT RECOVERY SYSTEM Kbotic can optionally be equipped with a paint recovery system instead of paper conveyor belt which provides paint savings up to %30 in mass production. ASPIRATION AND VENTILATION SYSTEM 18000 m?/s flow rate exhaust fan and accordion cardboard filter are provided as standart in Kbotic. In this way, it quickly removes overspray particles during painting from the environment and ensures that the cabin interior remains clean all times. 6 frequency controlled ventilation fans are provided as standart. In this way, the cabin pressure is constantly kept balanced with pressure sensors and duts is prevented from entering the machine. Filters are EU 5 wax filters. Additionally, filters are monitored with differential pressure switches, it gives warnings when the filter becomes dirty and unusable. AUTOMATIC LUBRICATION SYSTEM This system ensures a smooth and long-lasting operation of the reciprocating arms by automatically lubricating the lineer bearings and guides. ADIDITIONAL ROBOT ARM Kbotic painting robot can be produced with two robotic arms according to need. In this way, the painting speed can be doubled and rapid color transitions can be made by two seperate robot arms. Additionaly, the two arms can work together permanent, it allows high speed painting. Paperbelt, without pump and spray gun: TECHNICAL SPECIFICATIONS (SMART CARTESIAN SPRAYING ROBOT) Kbotic Weight : 11750 Kg. Camera Sliding Conveyor - Weight : 750 Kg. Kbotic Dimensions : L: 6,600 mm, W: 5,100 mm, H: 3,350 mm. Camera Sliding Conveyor - Dimensions : L: 4,100 mm, W: 4,150 mm, H: 2,150 mm. Kbotic Electricity Consumption : 24 kW/h. Camera Sliding Conveyor - Electricity Consumption : 1,5 kW/h. Air Consumption : 1,250 L/ min. (Excluding 80 NL Guns) Air Pressure : 7 bar. Aspiration Flow Rate Maximum : 18,000 m?/h. (Inverter Controlled) Ventilation Flow : 18,000 m?/h. Working Height(Effective) : 300 mm. Working Width (Effective) : 1,200 mm. Working Length (Standard) : 3,100 mm. Working Length (Continuous) : Unlimited Linear Painting Speed : 2 m/sec. Conveyor Speed (Maximum) : 8 mt/min. (Inverter Controlled) Various options available on request: OPS RBT GKBK Recovery conveyor OPS RBT K Extra Robot Arm OPS SQC Smart quality control conveyor OPS YBP High Pressure pump (piece) OPS DBP Low Pressure pump (piece) OPS YBT High Pressure paint gun OPS SPN YB Extra set of nozzles & filters for the gun high pressure OPS DBT Low pressure automatic paint gun (piece) OPS SFBOTIC Water filteration for KBoticLead Time: 60 Days£ Enquire -
- Max. Product Length : Limitless
- Min. Product Length : 350 mm
- Max. Product Width : 1300 mm
Lead Time: 60 Days£ Enquire -
- min. Product Length: 350 mm
- Max. Product Width: 1300 mm
- min. Product Width: 150 mm
Lead Time: 60 Days£ Enquire -
KR KUVM 2L EDGE UV COATER MACHINE It is a new generation edge coater machine developed for UV filling, UV primer and sanding of the edges of chipboard, mdf, wood and similar panels. KR KUVM 2L enables high quality UV coating on straight, radius and chamfered edges thanks to its adjustable angle rollers. In addition, the KR KUVM 2L with 5 belt sanding units, whose positions and speeds can be adjusted automatically, ensures perfect sanding of the coated edges. Advantages; Saves paint, saves time, eliminates the differences in MDF quality and minimizes the risk of cracking on the edges. One of the most important problems in MDF painting processes is that the edges absorb too much paint due to the soft fiber structure on the edges. This excess paint absorption returns to businesses either as more paint application on damaged edge surfaces or as a lack of quality and extra cost. With KA-MA Edge Coater Systems, you can solve this problem quickly and with less consumption. Firstly, MDF edges are sanded in the range of P180 - P220 sandpaper with Edge Sanding Machine, then a paint or varnish of 40-80 g / m2 is applied. Immediately after application, complete drying occurs instantly with UV rays. The application is finalized by sanding the dried coating again. If the product needs a second coat depending on the characteristic of the paint or varnish used; 2-unit, 2-stage KA-MA Edge Coater Machine will save you primer paint by applying 2 layers of paint - varnish and sandpaper. KA-MA Edge Coating Systems will increase your speed with the edges ready to be paint in approximately 2-3 minutes on the machine where you can work at speeds of 15 m / min - 20 m / min. Record DATA with IoT : In this system, all kind of data about working and defects on machine is recorded momentarily on the all KAMA machines so that it helps to its user using the gained informations. So you can see momentarily the working status of your machine and get information about the defects experienced. You can check who worked how long and production volume during operation and past reports with details. You can get specific reports when you filter the parameters on data given. Furthermore by setting up the different type of alarms you can perform your work status without problem. Remote support: With the Vsight Remote application, which we offer our remote technical service much more quickly and praccally, we greatly prevent the downme that may occur during the use of our machines. Your machine operator can instantly connect to the technical service officer at the KAMA headquarters with a smartphone, tablet or smart glasses. In this way, the necessary intervention can be made within seconds with voice and video call problem malfunctions, marking and voice commands on live video.Lead Time: 60 Days£ Enquire -
- Dimensions L: 4340 mm W: 1550 mm H: 1760 mm
- Total Electrical Demand : 6 kw/h
- Air Consumption: 650 L/m
Lead Time: 60 Days£ Enquire -
- Max. Product Length : Unlimited
- Max. Product Width: 1300 mm
- Max. Product Thickness: 100 mm
Lead Time: 60 Days£ Enquire -
Automatic Loading and Unloading System is our auxiliary machine that allows the automatic loading and unloading of panel shaped products to the automatic sanding machine or automatic painting machine and to be unloaded in series. Automatic Loading and Unloading System is our auxiliary machine that allows the automatic loading and unloading of panel shaped products to the automatic sanding machine or automatic painting machine and to be unloaded in series. The automatic loading and unloading system which was developed to automatically load the product in the painting lines and unload it from the line after the process, minimizing the need for manpower by integrating the paint line with conveyors is our auxiliary machine that enables the formation of a fully automatic paint line. Our Automatic Loading and Unloading system is an auxiliary machine preferred by door manufacturers especially. The system, which ensures that the produced wooden door is loaded on the belt before sanding, leave the product from the belt after the sanding, paint and drying process. Thus, this machine, which enables you to save manpower and time, is widely preferred. As Karabudak Makine, we can specially design all the auxiliary machines and equipments required for automatic painting lines with our flexible production system in order to create the production areas in the fastest and most economical way in line with the needs and demands of our customers.Lead Time: 60 Days£ Enquire -
Profile Sanding Machine KR PM 10 Profile Sanding Machine is a new generation full automatic machine which is designed and developed for sanding door cases, trims, baseboards and all types of profiles raw or primed. STANDARD FEATURES I KR PM 10 PROFILE SANDING MACHINE OSCILLATORY ORBITAL SANDERS FOR EDGES There are 2 oscillatory orbital sanders for profile edges of the profile as a standard. These motors are PLC controlled and their press forces, start & finish points are adjustable. They just start pressing on time when the product reaches to this station. OSCILLATORY ORBITAL SANDER FOR TOP SURFACE There is 1 oscillatory orbital sanders for the top surface of the profile as a standard. These motors are PLC controlled and their press forces, start & finish points are adjustable. They just start pressing on time when the product reaches to this station. RECTANGLE VIBRATION SANDER There is one rectangle sander motor without oscillation as a standard on KR PM 10 in order to sand door frame rebates. Its press force, distance & height are adjustable. This motor is also PLC controlled and they just start pressing on time when the product reaches to this station. OSCILLATORY CYLINDRICAL BRUSH SANDER There are 2 Oscillatory Cylindrical Brush Sander on this station. This unit is also PLC controlled and its height, revolution and distance can be adjusted easily. BRUSH SANDERS FOR EDGES There are 2 cylindirical brush sander units as a standard. These sanders are PLC controlled and developed in order to sand both edges of the profiles no matter if the edges are flat or rounded. These units start pressing on time when the product reaches to this station as well and their revolutions, distances and angles can be adjusted easily. MOP SANDERS There are 2 mop sanders for sanding special splined profiles. CONTROL SYSTEM All settings such as conveyor speed, independant orbital units, positions of the aggregates can be adjusted easily on 10" touch screen. TECHNICAL SPECIFICATIONS Total Weight 3100 Kg Dimensions L=5730 W=1230 H=1650mm Control panel 800 x H2000mm Max. Operating Pressure 6 Bar Total Electrical Demand 9.6 kW/h Voltage 3ph E+N Compressed Air req 550 l/min 6-8 bar Max. Operating Speed 15m/min Max. Product Length Limitless Max. Product Height 100 mm Min. Product Lenght 650 mm Min. Product Width 60 mm Min. Product Height 6 mm Max. Product Width 250 mm Dust Extraction Inlets 6x90mm & 1 x 200mm Airflow required 7700 m3hr @30secsLead Time: 60 Days£ Enquire -
- Product Quality : Semi-dull, high gloss - lacquer paints, varnish, drying applications
- Max. Dimensions of Item to be Lacquered L: Limitless W: 1300 mm H: 70 mm
- Min. Dimensions of Item to be Lacquered L: 250 mm W: 100 mm H: 10 mm
Lead Time: 60 Days£ Enquire
