Morbidelli Zenith Z100 - High production Throughfeed Drilling System
The Zenith Feed Through Drilling System provides high productivity (Up to 28 parts per minute) while reducing set up times. The Zenith features a simple operator interface, high productivity, precision, quick set ups and much more.
Hi-tech throughfeed boring machine available in different versions:
F1(A) - Lower boring units + horizontal boring.
F2(A) - Lower/upper boring units + horizontal.
S1(A) - Lower boring units + dowel inserting.
S2(A) - Lower/upper boring units + dowel inserting.
CDM - The above versions can also be delivered as CDM (computer driven Machines) version, with digital displays that making setting up procedures easier and more accurate.
The structure comprises a steel frame welded and ribbed to absorb the maximum amount of stresses which can occur during machining.
A double beam, both at the top and the bottom of the machine, serves as the support base for the operating units along which they slide.
Movements of the vertical units along the X axis are taken care of by means of recirculating ball pads and THK prismatic guides.
These elements ensure high precision and ease of movement along the X axis.
The frame has been designed and sized to accommodate in the parking area those units which are not being used in the machining cycle.
The distance of 700 mm between the two lower/upper beams ensures maximum stability and rigidity, as it allows the centre of gravity of the boring thrust to be contained within the guides, even with bits positioned at the ends of the heads.
This same boring precision is guaranteed in any situation.
The operating units are fitted with coaxial spindle motors and rotational movement is transmitted directly to the head, avoiding the need for any transmission mechanisms which absorb power and are subject to wear.
Absolute precision in positioning the units by means of a reading system providing digital display of the values (Pic.5 - left).
Orizontal boring units (Pic.5 - right).
Q.R.H boring heads (Quick Release Head).
In this way the heads can be tooled up in advance away from the machine while it is running and subsequently fitted to the units
Top clamps can be raised to the top of the beam, leaving the machine completely open for all tooling up operations
All working stages on the Zenith are controlled by a PLC to which a personal computer can be connected for immediate and simple use even by operators who are not familiar with programming.
The PC can be used to control the machine tooling up stage, to check the feasibility of boring patterns and to calculate all the unit positioning values.
A print out facility also allows the operator to keep a record on paper to make setting up that much easier.
Panel length 230/3200 mm
Panel width 50/800 mm
Panel thickness 10/70mm
Z axis stroke 70 mm
Height of work table 900 mm
Power rating of vertical units 1.8 kW with inverter
Min. spacing between vertical heads 96 mm
Min. distance between parallel heads 121 mm
Max. distance bet +64/-128 mm
No. vertical units 8+4 (max.)
Spindle rotational speed 4500 rpm
Panel feed motor power 0.35 Hp
Panel feed speed at 50 Hz 50 m/min
Maximum feeder range from side fence 275 mm
Working pressure 6-7 bar
Waste suction air speed 25 m/sec
Z axis motor power 0.85 Hp
Max. boring speed 6 m/min
Z axis return path adjustment 40 mm
Boring thrust 4780 N
Max. production capacity 28 panels/min
Weight 6000 kg